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Breas Nippy+, Nippy3+, Junior+, ST+ & S+ Ventilators Field Safety Notice Becomes MHRA Alert

Posted on 20th January 2020

Breas Nippy+, Nippy3+, Junior+, ST+ & S+ Ventilators Field Safety Notice Becomes MHRA Alert

The Field Safety Notice for the Breas Nippy+, Nippy3+, Junior+, ST+ & S+ Ventilators originally released on 16th of October 2019 (FSN 028_19) became a MHRA alert on the 15th of January 2020. The MHRA decided to issue this alert due to the low response rate from users to the manufacturer’s Field Safety Notice (FSN).

Reason for the Field Safety Corrective Action

Description of the Problem

If the ventilator is not serviced in accordance with the latest technical manuals (version 9 from 2016 or later) then the internal memory/alarm battery may not have been changed every 3 years as recommended.   
 
The alarm / memory battery provides a power source for the real time clock and RAM when the NIPPY is powered off. The alarm / memory battery also provides a power source for the alarm PIC and alarm sounders to sound an alert if all power is lost. The battery is a NiMH battery which is charged when the NIPPY is switched on. If the battery charge drops below a certain threshold, then NIPPY will alert the user initially with a constant beep at power on, which converts to an on-screen message if the voltage does not increase within a certain time.  Any battery which is not holding charge or a fault causing over voltage will cause this alert. This alert will also occur if the battery is not fitted. The alert creates a message in the faults log.  The suggested remedy in the clinical instructions for use and the technical manual for this logged fault is to first attempt a charge and then if symptoms persist to replace the battery. Euro Energy are able to supply this replacement memory battery as part 03010.
 

Potential Hazard 

The original versions of the NIPPY 3+ technical manual recommended this battery should be changed as part of the 10,000-hour service. When ventilators are not used regularly the time to reach 10,000 hours may exceed the recommended time period to replace the internal memory battery. 
 
If the battery is not changed every 3 years, there is a risk that the battery performance will deteriorate. At this stage the ventilator will emit an intermittent alarm. If action is not taken at this stage the battery condition continues to deteriorate and the intermittent alarm warnings will change to a continuous alarm with an onscreen machine fault message when the battery voltage reaches critical levels. This alarm will continue to sound until the battery is replaced. 
There is no risk to patient safety as the ventilator continues to ventilate during this period however the device must be returned to a service department for the battery to be replaced. This battery can only be replaced by a trained service engineer. 
 
An intermittent beep from the alarm sounders may also be experienced if the ventilator has not been used for a period.  Under normal circumstances the beep will stop as the battery is charged and the voltage comes up above the threshold.  If the battery has become very discharged (stored for a very long time without being switched on) the beep sound will convert to an on-screen message “Memory back up battery low” and a constant tone will be emitted. This behaviour may last for up to 20-30 minutes if a battery is very discharged, but usually the message and audible alarm will stop well before this time, often before the on-screen message appears. If the “Memory back up battery low” message does not stop, the ventilator must be returned to a service department for investigation, although the NIPPY will provide ventilation while this alarm is present. 
 
May we also take this opportunity to remind users of the following potential hazards with their NIPPY ventilators: 
 
• Ensure that ventilators are inspected if they suffer any damage or are dropped. Whilst it may not be obvious from the outside, internal damage may have occurred and the device should be checked before continuing to use it. 
 
• The service life of NIPPY + ventilators is 5 years - beyond this period it is possible that degradation may occur to components and/or connectors especially if stored in a humid or dusty environment. Please ensure that “old” devices are regularly serviced and inspected internally to check for any possible signs of degradation. This is particularly important in devices that may have been in storage. 
 
The MHRA Alert required the following Actions:
 
  • Check all stock for affected devices listed in the manufacturer’s Field Safety Notice (FSN).
  • Replace internal memory/alarm battery if it has not been replaced in the past 3 years - Euro Energy can supply these as part number 03010
  • Ensure that all ventilators are serviced by a trained engineer on a 12-month schedule.
  • Ensure that all staff are trained to use the device according to the latest version of the instructions for use. This can be found on the Breas Medical website.
  • Complete and return the response form attached to the FSN.
  • Report suspected or actual adverse events involving these devices through your local incident reporting system and/or your national incident reporting authority as appropriate: EnglandScotlandNorthern IrelandWales. You should also report directly to manufacturers if your local or national systems do not.

Action by

  • Clinical engineering/EBME department
  • All clinical users

Deadlines for actions

Actions underway: 22 January 2020

Actions complete: 26 February 2020

The full MHRA can be read by clicking here.

The original memory battery supplied with the Breas Nippy 3 Ventilators was a Varta mempac 3/V110HT which has subsequently been made obsolete and replaced with the Varta Mempac 3/V150H - Euro Energy part number 03010.

Euro Energy are able to supply the Original B&D Electromedical Nippy 3+, jnr+, ST+, & S+ Ventilator internal medical battery, Breas part 0913 (click here for the product page) Euro Energy part 02230, a compatible external Nippy 3 8 hour battery as Euro Energy part number EE180110 (click here for product page) and the Varta Mempac battery 3/V150H as Euro Energy part number 03010 (click here for the product page).

For further information or to discuss our range of Original Manufacturer medical batteries & Compatible medical batteries, Original Manufacturer medical accessories and general purpose Sealed Lead Acid/VRLA batteries contact our friendly & knowledgeable Customer Service team on 0116 2340567 or email info@euroenergy.co.uk

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